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Meeting critical deadlines

Project brief

Puma Engineering’s customer, which manufactures silicone-based polymers for contact lenses, needed to scale up their chemical reactor to meet rapidly increasing customer demand. Our customer required additional support with the design to ensure their critical end date could be maintained.

The project was behind schedule and issues with the original design meant that some fabrication work had to be modified. This had proved costly. Our customer needed some innovative design thinking.

Construction worker inspecting stack of chemical barrels

Overcoming challenges

Problem solvers

Puma Engineering was brought in to take over the design layout of the piping and electrical support systems and manage the mechanical aspects of the fabrication, installation and testing.

 

One of the main challenges was that the electrical plans had not been reconciled with the piping requirements in the original designs. Having identified the pinch points, we revised the designs and arranged several banks of pipes onto one support – keeping the piping in one area and providing sufficient space for the electrical cabling.

Achieving results

Project outcome

During the installation, space constraints also meant that electricians could not work in an area while we were installing pipework. This could have resulted in further project delays.

To accelerate the fabrication and installation, we designed several process skid units to house pipework. This meant that the electricians could complete their work while the skid systems were being built at our workshop in Southampton. As a result, we were able to ensure maximum productivity – enabling us to get the project back on track.

GEO skid

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Chemical Company

Providing expert design knowledge and applying signature problem-solving capabilities meant a positive outcome for their chemical company client, read more about the project here.

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Linde

One of our biggest clients, Linde commissioned us to build a gaseous nitrogen plant in the UAE, read more about how Puma Engineering tackled the project here.

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